Chapter VIII: MISCELLANEOUS.--Bayle's New Lamp Chimney.--With engraving (2)
_Subliming_.--The subliming furnace, shown in Figs. 5 and 6, is a plain cylindrical chamber, A, about 4 ft. diameter inside and 4½ ft. high, lined with firebrick, in the center of which is fixed the upright cast-iron cylinder or retort, C, of 1 ft. diameter, closed at top and open at bottom. The furnace top is closed by a cast-iron lid, which is lifted off for charging the fuel. Round the top of the furnace is a tier of radial outlet holes for the fuel smoke to escape through; and round the bottom is a corresponding tier of inlet air-holes, through which the fuel is continually rabbled with poles by hand. The fuel used is llama dung, costing 80 cents, or 2s. 6d., per 250 lb.; it makes a very excellent fuel for smelting purposes, smouldering and maintaining steadily the low heat required for subliming the mercury from the amalgam. Beneath the furnace is a vault containing a wrought-iron water-tank, B, into which the open mouth of the retort, C, projects downward and is submerged below the water. For charging the retort, the water-tank is placed on a trolly; and standing upright on a stool inside the tank is placed the piña, or conical mass of silver amalgam, which is held together by being built up on a core-bar fitted with a series of horizontal disks. The trolly is then run into the vault, and the water-tank containing the piña is lifted by screw-jacks, so as to raise the piña into the retort, in which position the tank is then supported by a cross-beam. The sublimed mercury is condensed and collected in the water; and on the completion of the process the tank is lowered, and the spongy or porous cone of silver is withdrawn from the retort. The subliming furnaces are ranged in a row, and communicate by lines of rails with the weigh-house.
* * * * *
INTERESTING FACTS ABOUT PLATINUM.
After an excellent day of weakfishing on Barnegat Bay and an exceptionable supper of the good, old fashioned, country tavern kind, a social party of anglers sat about on Uncle Jo Parker's broad porch at Forked River, smoking and enjoying the cool, fragrant breath of the cedar swamp, when somehow the chat drifted to the subject of assaying and refining the precious metals. That was just where one of the party, Mr. D.W. Baker, of Newark, was at home, and in the course of an impromptu lecture he told the party more about the topic under discussion, and especially the platinum branch of it, than they ever knew before.
"Our firm," he said, "practically does all the platinum business of this country, and the demand for the material is so great that we never can get more than we want of it. The principal portion, or, in fact, nearly all of it, comes from the famous mines of the Demidoff family, who have the monopoly of the production in Russia. It is all refined and made into sheets of various thicknesses, and into wire of certain commercial sizes, before it comes to us; but we have frequently to cut, roll, and redraw it to new forms and sizes to meet the demands upon us. At one time it was coined in Russia, but it is no longer applied to that use. We have obtained some very good crude platinum ore from South America and have refined it successfully, but the supply from that source is, as yet, very small. I am not aware that it has been found anywhere else than in Colombia, on that continent, but the explorations thus far made into the mineral resources of South America have been very meager, and it is by no means improbable that platinum may yet be discovered there in quantities rivaling the supply of Russia.
"A popular error respecting platinum is that its intrinsic value is the same as that of gold. At one time it did approximate to gold in value, but never quite reached it, and is now worth only $8 to $12 an ounce, according to the work expended upon it in getting it into required forms and the amount of alloy it contains. The alloy used for it is iridium, which hardens it, and the more iridium it contains the more difficult it is to work, and consequently the more expensive. When pure, platinum is as soft as silver, but by the addition of iridium it becomes the hardest of metals. The great difficulty in manipulating platinum is its excessive resistance to heat. A temperature that will make steel run like water and melt down fireclay has absolutely no effect upon it. You may put a piece of platinum wire no thicker than human hair into a blast furnace where ingots of steel are melting down all around it, and the bit of wire will come out as absolutely unchanged as if it had been in an ice box all the time.
"No means has been discovered for accurately determining the melting temperature of platinum, but it must be enormous. And yet, if you put a bit of lead into the crucible with the platinum, both metals will melt down together at the low temperature that fuses the lead, and if you try to melt lead in a platinum crucible, you will find that as soon as the lead melts the platinum with which it comes into contact also melts and your crucible is destroyed.
"A distinguishing characteristic of platinum is its extreme ductility. A wire can be made from it finer than from any other metal. I have a sample in my pocket, the gauge of which is only one two-thousandth of an inch, and it is practicable to make it thinner. It has even been affirmed that platinum wire has been made so fine as to be invisible to the naked eye, but that I do not state as of my own knowledge. This wire my son made."
Mr. Baker exhibited the sample spoken of. It looked like a tress of silky hair, and had it not been shown upon a piece of black paper could hardly have been seen. He went on:
"The draw plates, by means of which these fine wires are made, are sapphires and rubies. You may fancy for yourselves how extremely delicate must be the work of making holes of such exceeding smallness to accurate gauge, too, in those very hard stones. I get all my draw plates from an old Swiss lady in New York, who makes them herself to order. But, delicate as is the work of boring the holes, there is something still more delicate in the processes that produce such fine wire as this. That something is the filing of a long point on the wire to enable the poking of the end of it through the draw plate so that it can be caught by the nippers. Imagine yourself filing a long, tapering point on the end of a wire only one eighteen-hundredths of an inch in diameter, in order to get it through a draw plate that will bring it down to one two-thousandths. My son does that without using a magnifying glass. I cannot say positively what uses this very thin wire is put to, but something in surgery, I believe, either for fastening together portions of bone or for operations. A newly invented instrument has been described to me, which, if it does what has been affirmed, is one of the greatest and most wonderful discoveries of modern science. A very thin platinum wire loop, brought to incandescence by the current from a battery--which, though of great power, is so small that it hangs from the lapel of the operator's coat--is used instead of a knife for excisions and certain amputations. It sears as it cuts, prevents the loss of blood, and is absolutely painless, which is the most astonishing thing about it.
"Our greatest consumers of platinum are the electricians, particularly the incandescent light companies. I supply the platinum wire for both the Edison and the Maxim companies, and the quantity they require so constantly increases that the demand threatens to exceed the supply of the metal. Sheets of platinum are bought by chemists, who have them converted into crucibles and other forms."
The reporter's curiosity was awakened by Mr. Baker's mention of the old lady who made those very fine draw plates, and on his return to the city he hunted her up. Mrs. Francis A. Jeannot, the lady in question, was found in neat apartments in a handsome flat in West Fifty-first street. Age has silvered her hair, but her eyes are still bright, and her movements indicate elasticity and strength. She is a native of Neufchatel, Switzerland, and speaks English with a little difficulty, but whenever the reporter's English was a little hard for her a very pretty girl with brilliant eyes and crinkly jet-black hair, who subsequently proved to be a daughter of Mrs. Jeannot, came to the rescue. With the girl's occasional aid, the old lady's story was as follows:
"I have been in this business for thirty years. I learned it when I was a girl in Switzerland. Very few in this country know anything correctly about it. Numbers of people endeavor to find it out, and they experiment to learn it, especially to do it by machinery, but without success. But, ah, me! It is no longer a business that is anything worth. Thirty years ago many stone draw plates were wanted, for then there was a great deal done in filigree gold jewelry. Then the plates were worth from $2.50 up to as high as $15, according to the magnitude of the stones and the size of the holes I bored in them. Now, however, all that good time is past. Nobody wants filigree gold jewelry any more, and there is so little demand for fine wire of the precious metals that few draw plates are desired. The prices now are no more than from $1.25 up to say $8, but it is very rare that one is required the cost of which is more than $4. And of that a very large part must go to the lapidary to pay for the stone and for his work in cutting it to an even round disk. Then, what I get for the long and hard work of boring the stone by hand is very little. 'By hand?' Oh, yes. That must always be the only good way. The work of the machine is not perfect. It never produces such good plates as are made by the hand and eye of the trained artisan. 'How are they bored?' Ah, sir, you must excuse me that I do not tell you that. It is simple, but there is just a little of it that is a secret, and that little makes a vast difference between producing work which is good and that which is not. It has cost me no little to learn it, and while it is worth very little just now, perhaps fashion may change, and plates may be wanted to make gold wire again to an extent that may be profitable. I do not wish to tell everybody that which will deprive me of the little advantage my knowledge gives me. 'The stones?' Oh, we of course do not use finely colored ones. They are too valuable. But those that we employ must be genuine sapphires and rubies, sound and without flaws. Here are some. You see they look like only irregular lumps of muddy-tinted broken glass. Here is a finished one."
The old lady exhibited a piece of solid brass about an inch long, three-quarters of an inch in width, and one-sixteenth in thickness. In its center was a small disk of stone with a hole through it, a hole that was very smooth, wide on one side and hardly perceptible on the other. The stone was sunk deep into the brass and bedded firmly in it. She went on:
"You will find, if you try, that you can with difficulty push through that hole a hair from your beard. But, small as it is, it must be perfectly smooth, and of an accurate gauge. I do not any longer myself set the stones in the brass, as I am not so strong as I once was. My son does that for me. But neither he nor my daughter, nor anybody else in this country, I believe, can bore the holes so well as I can even yet. 'How long does a draw plate last?' Ah! Practically forever. Except by clumsy handling or accident, it does not need to be replaced, at least in one lifetime. And there is another reason why I sell so few now. Those who require them are supplied. 'Watch jewels?' Yes, I used to make them, but do so no longer. They can be imported from Europe at the price of $1 a dozen, and at such a figure one could not earn bread in making them here."--_Manuf. Gazette._
* * * * *
BAYLE'S LAMP CHIMNEY.
The different types of lamps used in domestic lighting present several imperfections, and daily experience shows too often how difficult it is, even with the most careful and best studied models, to have a perfect combustion of the usual liquids--oil, kerosene, etc.
Mr. P. Bayle has endeavored to remedy this state of things by experiments upon the chimney, inasmuch as he could not think of modifying the arrangements of the lamps of commerce "without injury to man" interests, and encountering material difficulties.
The chimney is not only an apparatus designed to carry off the smoke and gases due to combustion, for its principal role is to break the equilibrium of the atmospheric air, which is the great reservoir of oxygen, and to suck into the flame, through the difference of densities, this indispensable agent to combustion. The lamps which we now use are provided with cylindrical chimneys either with or without a shoulder at the base. The shouldered chimney would be sufficient to suck in the quantity of air necessary for a good combustion if we could at will increase its dimensions in the direction of the diameter or height. But, on account of the fragile nature of the material of which it consists, as also because of the arrangement of the lighting apparatus, we are forced lo give the chimney limited dimensions. The result is an insufficient draught, and consequently an imperfect combustion. It became a question, then, of finding a chimney which, with small dimensions, should have great suctional power. Mr. Bayle has taken advantage of the properties of convergent-divergent ajutages, and of the discovery of Mr. Romilly that a current of gas directed into the axis and toward the small base of a truncated cone, at a definite distance therefrom, has the property of drawing along with it a quantity of air nearly double that which this same current could carry along if it were directed toward a cylinder. In getting up his new chimney, Mr. Bayle has utilized these principles as follows: Round-burner lamps have, as well known, two currents of air--an internal current which traverses the small tube that carries the wick, and an external one which passes under the chimney-holder externally to the wick. In giving the upper part of the chimney, properly so called, the form of a truncated cone whose smaller base is turned toward the internal current of air, that is to say, in directing this current toward the contracted part of the upper cone, at the point where the depression is greatest, a strong suction is brought about, which has the effect of carrying along the air between the wick and glass, and giving it its own velocity. The draught of the two currents having been effected through the conical form of the upper part of the chimney, it remained to regulate the entrance of the external current into the flame. If this current should enter the latter at too sharp an angle, it would carry it toward the mouth of the chimney before the chemical combustion of the carbon and oxygen was finished; and if, on the contrary, it should traverse it at too obtuse an angle, it would depress and contract it. Experience has shown that in the majority of cases the most favorable angle at which the external current of air can be led into the flame varies between 35° and 45°. We say in the majority of cases, for there are exceptions; this depends upon the combustive materials and upon the conditions under which they enter the flame. The annexed figure shows the form adopted by the inventor for oil and kerosene lamps. As may be seen, the chimney consists of two cones, A and B, connected end to end by their small bases. The upper one, A, or divergent cone, is constructed according to a variable angle, but one which, in order to produce its maximum effect, ought not to differ much from 5°. This cone rests upon the convergent one, B, whose angle, as we have said, varies between 35° and 45°. To the large base of this cone there is soldered a cylindrical part, c, designed for fixing the chimney to the holder. The height given the divergent cone is likewise variable, but a very beautiful light is obtained, when it is equal to six times the diameter of the contracted part. When the lamp is designed to be used in a still atmosphere, free from abrupt currents of air, the height may be reduced to four times the diameter of the base, without the light being thereby rendered any the less bright. As for the height to be given the convergent cone, B, that is determined by the opening of the angle according to which it has been constructed. Finally, as a general thing, the diameter of the small base should be equal to half the large base of the convergent cone, B.
The new chimney should be placed upon the holder in such a way that the upper part of the wick tube, D, is a few millimeters beneath the base of the convergent cone. The height to be given the wick varies according to the lamp used. It is regulated so as to obtain a steady and regular combustion. In oil lamps it must project about 1½ centimeters. If two lamps of the same size be observed, one of which is fitted with the new chimney and the other with the old style, we shall be struck with the difference that exists in the color of the flame as well as in its intensity. While in the case of the cylindrical glass the flame is red and dull, in that of the circuit it is white and very bright. This, however, is not surprising when we reflect upon the theoretical conditions upon which the construction of the new chimney is based--the strong influx of air having the result of causing a more active combustion of the liquid, and consequently of raising to white heat the particles of carbon disseminated through the flame. As it was of interest to ascertain what the increase of illuminating power was in a given lamp provided with the new chimney, Mr. Felix le Blanc undertook some photometric experiments. The trials were made with a Gagneau lamp provided with a chimney of the ordinary shape, and then with one of Mr. Bayle's. The measurements were made after each had been burned half an hour. The light of the standard Carcel lamp being 1, there was obtained with the Gagneau lamp with the ordinary chimney 1.113 carcels, and with the Bayle chimney 1.404 carcels. Thus 1.113:1.404 represents the ratio of the same lamp with the ordinary chimney and with that of Bayle. Whence it follows that the light of the lamp with the old chimney being 1, that with the new one is 1.26, say an increase of about 25 per cent. There is nothing absolute about this figure, however. On kerosene lamps the new chimney, compared with the contracted Prussian one, gives an increase of 40 per cent. in illuminating power, and the oil is burned without odor or smoke.
As it was of interest to see whether this increase in intensity was not due to a greater consumption of oil, a determination was made of the quantity of the latter consumed per hour. The Gagneau lamp, with the old chimney, burned 62.25 grammes per hour, and with the Bayle 63 grammes in the same length of time.
It may be concluded, then, that the increase in light is due to the special form given the chimney. This new burner is applicable to gas lamps as well as to oil and petroleum ones.
The effects obtained by the new chimney may be summed up as follows: increase in illuminating power, as a natural result of a better combustion; suppression of smoke; and a more active combustion, which dries the carbon of the wick and thus facilitates the ascent of the oil. The velocity of the current of air likewise facilitates the action of capillarity by carrying the oil to the top of the wick. Moreover, the great influx of air under the flame continually cools the base of the chimney as well as the wick tube, and the result is that the excess of oil falls limpid and unaltered into the reservoir, and produces none of those gummy deposits that soil the external movements and clog up the conduits through which the oil ascends. Finally, the influx of air produced by this chimney permits of burning, without smoke and without charring the wick, those oils of poor quality that are unfortunately too often met with in commerce.--_La Nature._
* * * * *
MODERN LOCOMOTIVE PRACTICE.
[Footnote: Paper read before the Civil and Mechanical Engineers' Society, April 2, 1884.]
By H. MICHELL WHITLEY, Assoc. M.I.C.E., F.G.S.
A little more than half a century ago, but yet at a period not so far distant as to be beyond the remembrance of many still living, a clear-headed North-countryman, on the banks of the Tyne, was working out, in spite of all opposition, the great problem of adapting the steam engine to railway locomotion. Buoyed up by an almost prophetic confidence in his ultimate triumph over all obstacles, he continued to labor to complete an invention which promised the grandest benefits to mankind. What was thought of Stephenson and his schemes may be judged by the following extracts from the _Quarterly Review_ of 1825, in which the introduction of locomotive traction is condemned in the most pointed manner:
"As to those persons who speculate on making railways general throughout the kingdom, and superseding every other mode of conveyance by land and water, we deem them and their visionary schemes unworthy of notice.... The gross exaggeration of the locomotive steam engine may delude for a time, but must end in the mortification of all concerned.... It is certainly some consolation to those who are to be whirled, at the rate of 18 or 20 miles per hour, by means of a high-pressure engine, to be told that they are in no danger of being sea-sick while on shore, that they are not to be scalded to death or drowned by the bursting of a boiler, and that they need not mind being shot by the shattered fragments, or dashed in pieces by the flying off or breaking of a wheel. But with all these assurances, we would as soon expect the people of Woolwich to suffer themselves to be fired off upon one of Congreve's ricochet rockets, as trust themselves to the mercy of such a machine going at such a rate."
These words, strange and ludicrous as they seem to us, but tersely expressed the general opinion of the day; but fortunately the clear head and the undaunted will persevered, until success was at last attained, and the magnificent railway system of the present, which has revolutionized the world, is the issue. And the results are almost overwhelming in their magnitude. Here, in Great Britain alone, 654,000,000 people travel annually. There are 14,000 locomotives, and the rolling stock would form a train nearly 2,000 miles long; while the number of miles traveled in a year by trains is more than 10,000 times round the world; and the passengers would form a procession 100 abreast, a yard apart, and 3,700 miles long.
These stupendous results have been attained gradually; if we go back to 1848, we find that on the London and Birmingham Railway the number of trains in and out of Euston was forty-four per day. The average weight of the engines was 18 tons, and the gross loads were, for passenger trains 76 tons, and for goods 160. Now, the weight of an express engine and tender is about 65 tons, and gross loads of 250 to 300 tons for an express, and 500 tons for a coal train are not uncommon, while not only have the trains materially increased in weight, owing to the carriage of third-class passengers by all (except a few special) trains, and also to the lowering of fares and consequent more frequent traveling, but the speed, and therefore the duty of the engines, is greatly enhanced. A "Bradshaw's Guide" of thirty-five years ago is now a rare book, but it is very interesting to glance over its pages, and in doing so it will be found that the fastest speed in all cases but one falls far short of that which obtains at present. The following table will show what the alteration has been:
_________________________________________________________________ | 1849. | 1884. | |Speed miles|Speed miles| | per hour. | per hour. | -----------------------------------------+-----------+-----------+ Great Western--London to Didcot. | 56 | -- | " " to Swindon. | -- | 53 | North-Western--Euston to Wolverton. | 37 | -- | " Northampton to Willesden. | -- | 51½ | South-Western--Waterloo to Farnborough. | 39 | -- | " Yeovil to Exeter. | -- | 46 | Brighton--London Bridge to Reigate. | 36 | -- | " Victoria to Eastbourne. | -- | 45 | Midland--Derby to Masborough. | 43 | -- | " London to Kettering. | -- | 47 | North-Eastern--York to Darlington. | 38 | -- | " " | -- | 50 | Great Eastern--London to Broxbourne. | 29 | -- | " Lincoln to Spalding. | -- | 49 | Great Northern--King's Cross to Grantham.| -- | 51 | Cheshire Lines--Manchester to Liverpool. | -- | 51 | -----------------------------------------+-----------+-----------+
With this problem then before them, increased weight, increased speed, and increased duty, the locomotive superintendents of our various railways have designed numerous types of engines, of which the author proposes to give a brief account, confining himself entirely to English practice, as foreign practice in addition would open too wide a field for a single paper.
Commencing then with passenger engines for fast traffic, and taking first in order the Great Western Railway, we find that it holds a unique position, as its fast broad gauge trains are worked by the same type of engine as that designed by Sir Daniel Grooch in 1848, although, of course, the bulk of the stock has been rebuilt, almost on the same lines, and rendered substantially new engines. They are single engines of 7 ft. gauge with inside cylinders 18 in. diameter, and 24 in. stroke; the driving-wheels are 8 ft. in diameter, and there are two pairs of leading wheels, and one of trailing, all of 4 ft. 6 in. diameter. The total wheel base is 18 ft. 6 in.; the boiler is 4 ft. 6 in. diameter, and 11 ft. 3 in. long. The grate area is 21 square feet, and the heating surface is, in the fire-box, 153 square feet; tubes, 1,800 square feet; total, 1,953 square feet. The weight in full working order is, on the four leading wheels, 15 ton 18 cwt.; driving wheels, 16 tons; trailing wheels, 9 tons 10 cwt.; total, 41 tons 8 cwt. The tender, which is low-sided and very graceful in appearance, weighs 15 tons 10 cwt., and will hold 2,700 gallons of water.
The boiler pressure is 140 lb. on the square inch, and the tractive power per pound of steam pressure in the cylinders is 81 lb. These engines take the fast trains to the West of England; the Flying Dutchman averages 170 tons gross load, and runs at a mean time-table speed of 53 miles per hour, which allowing for starting, stopping, and slowing down to 25 miles per hour through Didcot gives a speed of nearly 60 miles an hour.
The average consumption of coal per mile, of thirteen of these engines, with the express trains between London and Bristol, during the half-year averaged 24.67 lb. per mile, the lowest being 23.22 lb., and the highest 26.17 lb., the average load being about eight coaches, or 243 tons. We have already seen that in 1849 the Great Western express ran at a higher rate than at present, being an exception to the general rule; and the fastest journey on record was performed at this time by one of these engines, when on May 14, 1848, the Great Britain took this Bristol express, consisting of four coaches and a van, to Didcot, fifty-three miles, in forty-seven minutes, or at the average speed of sixty-eight miles an hour. The maximum running speed was seventy-five miles an hour, and the indicated horse-power 1,000. A class of engines corresponding to this type in their general dimensions, but with 7 ft. coupled wheels, was introduced on the line, but it was not found successful. Through the courtesy of Mr. Dean, I am enabled to give a table showing the running speeds and loads of the principal express trains, broad and narrow gauge, to the West and North of England, run on the Great Western Railway.
_Great Western Railway.--Average Speed and Weight of Express Trains._
------------------+---------------------------+----------------------
| Speed to first stopping |
| station. | Weight of train.
+-------+--------+---------+-------+---------+-----
| | | Average | | |
Train. | | | speed-- |Engine |Carriages|
| | |miles per| and |and vans,|
|Station|Distance| hour. |tender.| empty. |Total
------------------+-------+--------+---------+-------+---------+-----
| | miles | | tons. | tons. |
BROAD GAUGE TO WEST OF ENGLAND: | | | |
9.0 Paddington to |Reading| 36 | 47 | 67 | 149 | 216
Plymouth | | | | | |
11.45 do. |Swindon| 77¼ | 53 | 67 | 104 | 171
| | | | | |
NARROW GAUGE TO THE NORTH| | | | |
10.0 Paddington to|Reading| 36 | 39.2 | 60 | 190 | 250
Birkenhead | | | | | |
4.45 do. |Oxford | 63½ | 48.8 | 60 | 129 | 189
------------------+-------+--------+---------+-------+---------+-----
The narrow gauge trains are worked by two classes of engines. The first is a single engine with inside cylinders 18 in. diameter, 24 in. stroke. The driving wheels are 7 ft. diameter, and the leading and trailing wheels 4 ft. The frames are double, giving outside bearings to the leading and trailing axles, and outside and inside bearings to the driving axle; this arrangement gives a very steady running engine, and insures, as far as can possibly be done, safety in case of the fracture of a crank axle. The frames are 15 inches deep, of BB Staffordshire iron. The wheel base is, leading to driving wheels, 8 ft. 6 in; driving to trailing wheels, 9 ft.; total, 17 ft. 6 in. The boiler is of Lowmoor iron, 10 ft. 6 in. long and 4 ft. 2 in. outside diameter. The grate area is 17 square feet, and the heating surface is, tubes, 1,145½ square feet; fire-box 133 square feet; total, 1,278½ square feet. The boiler pressure is 140 lb. on the square inch, and the tractive power per lb. of mean pressure in cylinders, 92 lb. The weight in full working order is, engine, leading wheel, 10 tons; ditto driving wheels, 14 tons; ditto trailing wheels, 9 tons 10 cwt.; tender, with 40 cwt. coal and 2,600 gals. water, 26 tons 10 cwt.; total, 60 tons. These engines are extremely simple, but well proportioned, and are a very handsome type, and their average consumption of coal, working trains averaging ten coaches, is about 24.87 lb. per mile. The standard coupled passenger express engine on the narrow gauge has inside cylinders 17 in. diameter and 24 in. stroke; the coupled wheels are 6 ft. 6 in. diameter, and the leading wheels 4 ft.; the wheel base is 16 ft. 9 in. The frames are double, giving outside bearings to the leading axle, and inside bearings to the coupled wheels. The boiler is 11 ft. long by 4 ft. 2 in. diameter; the grate area is 16.25 square feet; and the heating surface is, tubes, 1,216.5 square feet; fire-box, 97.0 square feet; total, 1,313.5 square feet. The boiler pressure is 140 lb., and the tractive power per lb. of steam pressure in the cylinders, 88 lb. The weight in full working order is on the leading wheels, 10 tons 5 cwt.; driving wheels, 11 tons; trailing wheels, 9 tons 15 cwt.; total, 31 tons.
Turning now to the London and North-Western Railway, we find that between 1862 and 1865 the express trains were worked with a handsome type of engines, known as the "Lady of the Lake" class. They have outside cylinders 16 in. diameter and 24 in. stroke, with single driving wheels of 7 ft. 6 in. diameter, and leading and trailing wheels 3 ft. 6 in. diameter, with a total wheel base of 15 ft. 5 in. The frames are single, with inside bearings to all the wheels. The boiler is 11 ft. long and 4 ft. diameter, and the heating surface is in the tubes, 1,013 feet; fire-box, 85 ft.; total, 1,098 feet. The tractive power per lb. of steam pressure in the cylinders is 68 lb. The weight in full working order is on the leading wheels, 9 tons 8 cwt.; driving wheels, 11 tons 10 cwt.; trailing wheels, 6 tons 2 cwt.; total, 27 tons. The tender weighs 17½ tons in working order. These engines burn about 27 lb. of coal per mile with trains of the gross weight of 117 tons, which is not at all an economical duty. About 1872, the weight of the heavier express trains on the North-Western had so increased, that a new standard type for this service was designed, and is now the standard passenger engine; it has inside cylinders 17 in. diameter and 24 in. stroke; the driving and trailing wheels are coupled, and are 6 ft. 6 in. diameter, and the leading wheels 3 ft. 6 in. The frames of steel are single, with inside bearings to all the wheels, and the boiler, of steel, is 9 ft. 10 in. long and 4 ft. 2 in. diameter. The steel used has a tensile strength of 32 to 34 tons per square inch, all the rivets are put in by hydraulic pressure, and the magnetic oxide on the surface of the plates where they overlap is washed off by a little weak sal-ammoniac and water. In testing, steam is first got up to 30 lb. on the square inch, the boiler is then allowed to cool, it is then proved to 200 lb. with hydraulic pressure, and afterward to 160 lb. with steam. The fire-box is of copper, fitted with a fire brick arch for coal burning, and the grate area is 15 square feet. The heating surface is, in the tubes, 1,013 square feet; fire-box, 89 square feet; total, 1,102 square feet. The wheel base is 15 ft. 8 in., and the tractive power 88 lb. for each lb. of steam pressure in the cylinders. These engines, working the fast passenger trains at a speed of about 45 miles per hour, burn about 35 lb. of coal per mile, when taking trains weighing about 230 tons gross. A variation from this type has been adopted on the Northern and Welsh sections, known as the "Precursor" class. These engines have 5 ft. 6 in. coupled wheels, and weigh 31 tons 8 cwt. in working order, but in other respects are very similar to the standard engines just described; with the Scotch express, averaging in total weight 187 tons, between Crewe and Carlisle, over heavy gradients, they burn 33 lb. of coal per mile. These engines, although much more powerful than the standard type, are not nearly of so handsome an appearance, the drivers seeming much too small for the boiler under which they are placed. But by far the boldest innovation on existing practice is the new class of compound locomotives now being introduced by Mr. Webb. It is a six wheel engine, with leading wheels 4 ft. diameter, and two pairs of drivers, 6 ft. 6 in. diameter. The trailing drivers are driven by a pair of outside cylinders, 18 in. diameter and 24 in. stroke; and the leading drivers by a single low-pressure cylinder--which takes the exhaust steam from the high-pressure cylinders--of 26 in. diameter and 24 in. stroke, placed under the center of the smoke-box. The boiler is the same as that in the standard type of engine, but the wheel base is 17 ft. 7 in., and in order to allow it to traverse curves easily, the front axle is fitted with a radial axle-box, which is in one casting from journal to journal, and fitted at each end with brass steps for the bearings; the box is radial, struck from the center of the rigid wheel base, and the horn plates are curved to suit the box, the lateral motion being controlled by strong springs. Another peculiarity of this engine is that, instead of the ordinary link motion, it is fitted with Joy's valve gear, which is now being more and more adopted. This gear--which is of a most ingenious decription--dispenses altogether with eccentrics, and so allows the inside bearings to be much increased, those on these engines being 13½ in. long; and it is also claimed for it that it is simpler and less costly, weighs less, and is more correct in its action than the ordinary link motion; the friction is less, the working parts are simplified, it takes less oil, and is well under the driver's eye. It also allows larger cylinders to be got in between the frames of inside cylinder engines, as, the slide valves may be placed on the top or bottom of the cylinders. This latter advantage is a great one, as, with the ordinary link motion, large cylinders are exceedingly difficult to design so as to get the requisite clear exhaust. The action of the gear is as follows: A rod, a, is fixed by a pin at b, on which it is free to turn, and is attached to a rod, c, at d, the other end of which link is fastened to the connecting rod at e. At the point, f, in this rod another lever, g, is connected to it, the upper end of which is coupled to the valve rod, h, at i, and just below this point a second connection is made to a block at j, sliding in a short curved piece, k. The inclination of the block, k, governs the travel of the valve. The total weight of the engine in working order is: On the leading wheels, 10 tons 8 cwt.; front drivers, 14 tons 4 cwt.; rear drivers, 13 tons 10 cwt.; total, 37.75 tons. The tender weighs 25 tons in full working order. The boiler pressure is 150 lb., and the usual point of cut-off in the high pressure cylinders, when running at speed, is half-stroke, while the pressure of steam admitted to the large cylinder is never to exceed 75 lb. per square inch. The average consumption of coal between London and Crewe is 26.6 lb. per train mile, or about 8 lb. per mile less than the standard coupled engine. In an experiment made in October, 1883, one of these engines took the Scotch express from Euston to Carlisle at an average speed, between stations, of 44 miles an hour, the engine, tender, and train weighing 230 tons, with a consumption of 29½ lb. of coal per mile, and an evaporation of 8.5 lb. of water per pound of fuel.
Mr. Webb's object, in designing this engine was to secure in the first place a greater economy of fuel, and secondly, to do away with coupling rods, while at the same time obtaining greater adhesion, with the freedom of a single engine. The cost is much more than an ordinary locomotive, but the saving in fuel is said to be 20 per cent. over the other engines of the North Western Rail way. These engines run very sweetly, and are said to steam freely, although with only half the usual number of blasts; but from the small size of the high pressure cylinders, they are liable to slip when starting heavy trains, as the low pressure cylinders are not then effective, while the consumption of coal does not seem to show the saving that would have been expected, when compared with ordinary engines doing similar duty on other lines; for instance, the Great Northern single engine takes trains of the same weight with the same consumption of coal and at a somewhat higher speed. But it must, of course, be borne in mind in making such a comparison, that the fuel used may not be of the same quality.
Mr. Stirling, of the Great Northern, has adopted an entirely different type of engine to those last described. Holding strongly that single engines are more economical not only in running, but in repairs, and that cylinder power is generally inadequate to the adhesion, he has designed his magnificent well-known class of express engines. They have single driving wheels 8 ft. in diameter, with a four-wheel bogie in front and a pair of trailing wheels, 4 ft. diameter, behind. The frames are single, and inside of one solid piece; the cylinders are outside 18 in. diameter and 28 in. stroke; and the valve gear is of the usual shifting link description. The boiler is of Yorkshire plates, 11 ft. 5 in. long and 4 ft. diameter, and the steam pressure is 140 lb.; while the tractive power per lb. of steam in the cylinders is 94 lb. The fire-box is of copper, and the roof is stayed to the outer shell by wrought iron radiating stays screwed into both; a sloping mid-feather is placed in the fire-box.
The tubes, 217 in number, are of brass, 1-9/16 in. diameter; and the heating surface is in the tubes, 1,043 square feet; fire-box, 122 square feet; total, 1,165 square feet. The fire-grate area is 17.6 square feet. The wheel base from the center of the bogie pin to the trailing axle is 19 ft. 5 in., and the weight in working order is, on the bogie wheels, 15 tons; driving wheels, 15 tons; trailing wheels, 8 tons; total, 38 tons. The tender weighs 27 tons. These engines are remarkable for their efficiency; the traffic of the Great Northern Railway is exceedingly heavy, and the trains run at a high rate, the average speed of the Flying Scotchman being fifty miles an hour, and no train in the kingdom keeps better time. "Those who remember this express at York in the icy winter of 1879-80, when the few travelers who did not remain thawing themselves at the waiting-room fires used to stamp up and down a sawdusted platform, under a darkened roof, while day after day the train came gliding in from Grantham with couplings like wool, icicles pendent from the carriage eaves, and an air of punctual unconcern; or those who have known some of our other equally sterling trains--these will hardly mind if friendship does let them drift into exaggeration when speaking of expresses." The author well remembers how, when living some years ago at Newcastle-on-Tyne, it was often his custom to stroll on the platform of the Central Station to watch the arrival of the Flying Scotchman, and as the hands of the station clock marked seven minutes past four he would turn around, and in nine cases out of ten the express was gliding into the station, punctual to the minute after its run of 272 miles. Such results speak for themselves, and for the power of the engines employed, and one of the best runs on record was that of the special train, drawn by one of these locomotives, which in 1880 took the Lord Mayor of London, to Scarborough. The train consisted of six Great Northern coaches, and ran the 188 miles to York in 217 minutes, including a stop of ten minutes at Grantham, or at the average rate of 54½ miles an hour. The speed from Grantham to York, 82½ miles, with three slowing downs at Retford, Doncaster, and Selby, averaged 57 miles an hour, and the 59 miles from Claypole, near Newark, to Selby, were run in 60½ minutes, and for 22½ consecutive miles the speed was 64 miles an hour. In ordinary working these engines convey trains of sixteen to twenty-six coaches from King's-Cross with ease, and often twenty-eight are taken and time kept. Considering that the Great Northern main line rises almost continuously to Potter's Bar, 13 miles, with gradients varying from 1 in 105 to 1 in 200, this is a very high duty, while, with regard to speed, they have run with sixteen coaches for 15 miles at the rate of 75 miles an hour. Their consumption of coal with trains averaging sixteen ten ton carriages is 27 lb. per mile, or 8 lb. per mile less than the standard coupled engine of the North-Western with similar loads. Mr. Stirling's view, that the larger the wheel the better the adhesion, seems borne out of these facts; thus to take twenty-eight coaches, or a gross load of 345 tons, up 1 in 200 at a speed of 35 miles an hour, would require an adhesive force of 8,970 lb., or 600 lb. per ton--more than a quarter the weight on the driving wheels. These engines are magnificent samples of the most powerful express engines of the present day.
The London, Brighton, and South Coast Railway Company has in the last few years had its locomotive stock almost entirely replaced, and instead of seventy-two different varieties of engines out of a total of 233, which was the state of locomotive stock in 1871. a small number of well-considered types, suited to the different class of work required, are now in use. Mr. Stroudley considers--contrary to the opinion once almost universally held--that engines with a high center of gravity are the safest to traverse curves at high speed, as the centrifugal force throws the greatest weight on the outer wheels, and prevents their mounting; also that the greatest weight should be on the leading wheels, and that there is no objection to these wheels being of a much larger diameter than that usually adopted; in fact, by coupling the leading and driving wheels where the main weight is placed a lighter load is thrown on the trailing wheels, thus enabling them to traverse curves at a high speed with safety, while it permits of a larger fire-box being used; and these principles have been carried out in the newest class of engines, especially designed for working the heavy fast passenger traffic of the line.
The modern express engines are of two types. The first is a single engine with 6 ft. 6 in. driving wheels, and leading and trailing wheels 4 ft. 6 in. in diameter and a wheel base of 15 ft. 9 in. The frames are single, with inside bearings to all the wheels; the cylinders are inside, 17 in. diameter and 24 in. stroke. The boiler is 10 ft. 2 in. long and 4 ft. 3 in. diameter; the fire-box is of copper with a fire-grate area of 17.8 square feet, and the heating surface is in the tubes 1,080 square feet, fire-box 102 square feet; total, 1182 square feet. The weight in working order is about 35 tons. These engines have a tractive power of 89 lb. per pound of mean steam pressure in the cylinders, and their consumption of coal with trains averaging nine coaches is about 20 lb. per mile. The next type of engine designed has coupled wheels under the barrel of the boiler 6 ft. 6 in. diameter, with cylinders 17¼ in. diameter and 26 in. stroke, and were found so successful that Mr. Stroudley designed a more powerful engine of the same class, especially to take the heaviest fast trains in all weathers.
The 8:45 A.M. train from Brighton has grown to be one of the heaviest fast trains in the kingdom, although the distance it runs is but very short, while it is also exceptional in consisting entirely of first class coaches, and the passengers mainly season ticket holders; it often weighs in the gross 350 tons, and to take this weight at a mean speed of forty-five to fifty miles an hour over gradients of 1 in 264 is no light work.
The engines known as the "Gladstone" type have inside cylinders 18¼ in. diameter and 26 in. stroke, with coupled wheels 6 ft. 6 in. diameter under the barrel of the boiler; the trailing wheels are 4 ft. 6 in. diameter, and the total wheel base is 15 ft. 7 in. The frames are inside, of steel 1 in. thick, with inside bearings to all the axles. The cylinders are cast in one piece 2 ft. 1 in. apart, but in order to get them so close together the valves are placed below the cylinders, the leading axle coming between the piston and slide valve. The boiler is of iron, 10 ft. 2 in. long, and 4 ft. 6 in. diameter; and the heating surface is, in the tubes, 1,373 square feet; fire-box, 112 square feet; total, 1,485 square feet. The grate area is 20.65 square feet, and the tractive power per pound of mean cylinder pressure is 111 lb. The weight in full working order is--leading wheels, 13 tons 16 cwt.; driving wheels, 14 tons 10 cwt.; trailing wheels, 10 tons 8 cwt.; total, 38 tons 14 cwt. The tender weighs 27 tons.
To enable these engines to traverse curves easily a special arrangement of draw-bar is used, consisting of a T-piece with a wheel at each end working in a curved path in the back of the frame under the foot plate; on the back buffer beam a curved plate abuts against a rubbing piece on the tender, through which the draw-bar is passed and screwed up against an India-rubber washer, thus allowing the engine to move free of the tender as the curvature of the road road requires; the flanges on the driving wheel are also cut away, so as not to touch the rail. In order to reduce the wear of the leading flanges, a jet of steam from the exhaust is directed against the outer side of each wheel. The center line of the boiler is 7 ft. 5 in. above the rails, and the tubes, of which there are as many as 331, are bent upward 1½ in., which permits expansion and contraction to take place without starting the tubes, and they are stated never to leak or give trouble. The feed-water is heated by a portion of the exhaust steam and the exhaust from the Westinghouse brake, and the boiler is consequently fed by pumps, is kept cleaner, and makes steam better. The reversing gear is automatic and exceedingly ingenious, the compressed air from the Westinghouse brake reservoir being employed to do the heavy work. A cylinder 4½ in. diameter is fitted with a piston and rod attached to the nut of the reversing screw, and a three-way cock supplies the compressed air behind the piston; this forces the engine into back gear, and by allowing the air to escape, the weight of the valve motion puts the engine in forward gear. There are no balance weights, and the screw regulates the movement. There is also a very ingenious speed indicator, which consists of a small brass case filled with water, in which is a small fan driven by a cord from the driving wheel; a copper pipe leads from the fan case to a glass gauge tube; the faster the fan runs the higher the water will stand in the tube, thus indicating the speed.
The author has been led to describe this engine fully on account of the numerous ingenious appliances which have been adopted in its design. In a trial trip on October 3, 1883, from Brighton to London Bridge and back, with an average load of 19½ coaches, or 285 tons gross, and with a speed of 45 miles per hour, the consumption of coal was 31 lb. per train mile, evaporating 8.45 lb. of water per pound of coal, and with as much as 1,100 indicated horse-power at one portion of the run. The finish and painting of these engines is well considered, but the large coupled wheels give a very high shouldered appearance, and as a type they are not nearly as handsome as the single engines previously described.
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Scientific American Supplement, No. 458, October 11, 1884Chapter VIII: MISCELLANEOUS.--Bayle's New Lamp Chimney.--With engraving (2)
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